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Large-Diameter PE100 22.5° Electrofusion Elbow DN180 | Automatic 4.0mm Fusamatic Pin | Water PN16 / Gas 10 Bar | Sweeping Low-Angle Bends Cutting Stress & Friction in Long-Run Gas & Water Mains

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Large-Diameter PE100 22.5° Electrofusion Elbow DN180 | Automatic 4.0mm Fusamatic Pin | Water PN16 / Gas 10 Bar | Sweeping Low-Angle Bends Cutting Stress & Friction in Long-Run Gas & Water Mains

Large Image : Large-Diameter PE100 22.5° Electrofusion Elbow DN180 | Automatic 4.0mm Fusamatic Pin | Water PN16 / Gas 10 Bar | Sweeping Low-Angle Bends Cutting Stress & Friction in Long-Run Gas & Water Mains

Product Details:

Place of Origin:	China
Brand Name:	Fusamatic
Certification:	Certificate - AWT FUSION (PC002187)
Model Number:	Electrofusion 45° Elbow PE100,4.0mm Fusamatic (Automatic) Pin

Payment & Shipping Terms:

Minimum Order Quantity:	100 pcs/ Negotiable
Price:	FOB Shanghai / Ex-Works — USD/pc, depends on size & quantity
Packaging Details:	Polybag → export carton → wooden pallet; large sizes in plywood crate
Delivery Time:	20–35 days after deposit received (sample: 3–7 days)
Payment Terms:	T/T,Western Union
Supply Ability:	50,000 pcs / Month

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Detailed Product Description

SDR Range:	SDR 11 – 17.6	Pressure Rating:	Water PN16 / Gas 10 Bar
Material:	PE100 Black Polyethylene	Pin Type:	4.0mm Fusamatic Automatic
Angle:	22.5°	Operating Temperature:	-10°C To +40°C
Highlight:	PE100 electrofusion elbow DN180 , Fusamatic electrofusion fittings 4.0mm pin , Low-angle bends gas water mains

Large-Diameter PE100 22.5° Electrofusion Elbow DN180

Automatic 4.0mm Fusamatic Pin | Water PN16 / Gas 10 Bar | Sweeping Low-Angle Bends Cutting Stress & Friction in Long-Run Gas & Water Mains

What is a 22.5° Electrofusion Elbow?

A PE100 electrofusion 22.5° elbow redirects a polyethylene pipeline by just 22.5 degrees over a long, sweeping arc. This ultra-low angle distributes the direction change across a longer length of pipe wall, cutting localised bending stress and reducing flow friction — a decisive advantage for long-run mains that operate continuously.

This large-diameter version is produced for DN180mm PE pipe, using the 4.0mm Fusamatic automatic pin which reads the correct welding parameters directly from the fitting — eliminating manual programming errors and guaranteeing consistent fusion quality.

Manufactured from virgin PE100 black polyethylene, rated PN16 for water and 10 bar for gas. Operating temperature range: -10°C to +40°C.

Typical Applications

Long-distance gas transmission and distribution mains
Water supply trunk lines with gradual route adjustments
Wastewater pressure and gravity mains
Large agricultural irrigation network headers
Mining slurry and process water pipelines
Direction changes where space is tight but flow loss must stay low

Key Features & Benefits

Manufactured using virgin PE100 black polyethylene for long-term durability
Water PN16 / Gas 10 Bar rating (dependent on PE pipe welded)
22.5° low angle distributes bending stress over a longer arc — less stress concentration than sharper elbows
Lower flow friction saves pumping energy in long-run networks
Large diameter DN180mm for high-flow trunk pipelines
4.0mm Fusamatic automatic pin — auto-detects welding parameters, prevents operator error
SDR range 11-17.6, covering common PE pipe wall thicknesses
Rising pin fusion indicators allow easy visual monitoring of the fusion process
Welding parameters moulded directly into the fitting body
Individually numbered for precise batch tracking and quality control
Permanent batch number clearly marked for traceability
Barcode and QR code enables full traceability back to raw materials
Welding barcode compliant with ISO 13950; traceability barcode compliant with ISO 12176-4
Fully welded joint — no gaskets, no flanges, no future maintenance

Reference Numbers & Dimensions

Ref. No.	Size (mm)	L10 (mm)	L1 (mm)	D (mm)	D1 (mm)	SDR	Fusion (s)	Cooling (min)	Weight (kg)
EBKHFA180X22.5	180	278	105	213	180	11-17.6	220	20	2.89

Note: All stated technical specifications depend on the PE pipe welded to and local pipeline pressure regulations. SDR 11-17.6 applies to DN180. Please contact us for detailed CAD drawings.

Product Standards & Certifications

Our electrofusion elbows are designed and manufactured to meet international product standards, backed by ISO 9001 and ISO 29001 quality management system certifications.

EN ISO 15494 — Plastics piping systems — Polyethylene (PE) for industrial applications
EN 12201-3 — Plastics piping systems for water supply — Polyethylene (PE) — Part 3: Fittings
EN 1555-3 — Plastics piping systems for the supply of gaseous fuels — Polyethylene (PE) — Part 3: Fittings
ISO 4437-3 — Plastics piping systems for the supply of gaseous fuels — Polyethylene (PE) — Part 3: Fittings
ISO 4427-3 — Plastics piping systems for water supply — Polyethylene (PE) — Part 3: Fittings
Welding barcode compliant with ISO 13950
Traceability barcode compliant with ISO 12176-4

Note: Regional variations may apply. Other product certificates available upon request.

Shipping & Delivery Information

We export PE electrofusion elbows worldwide. Large-diameter fittings are individually polybagged and crated to protect the fusion pins and label surfaces during sea freight.

Frequently Asked Questions

Common questions about our PE100 electrofusion 22.5° elbow

What is a 22.5° electrofusion elbow used for?

A 22.5° electrofusion elbow makes a gradual, sweeping direction change in a PE pipeline with minimal bending stress and pressure drop, ideal for long-distance gas, water, wastewater and irrigation mains.

What is the available size?

This 22.5° elbow is produced as a large-diameter DN180mm fitting (ref EBKHFA180X22.5), with SDR 11-17.6, using a 4.0mm Fusamatic automatic pin.

What pressure rating does this PE100 elbow support?

This elbow is rated PN16 for water applications and 10 bar for gas applications, when welded to PE pipe of the corresponding SDR rating. Always verify the pipe SDR and local pressure regulations before installation.

Why use 22.5° instead of sharper elbows?

The low 22.5° angle distributes the direction change over a longer arc, reducing localised bending stress on the pipe wall and cutting flow friction — especially valuable in long-run mains where pumping energy and joint reliability matter.

What is the minimum order quantity?

The standard MOQ is 100 pieces, but we are flexible for trial orders. Contact us with your required quantity for a tailored quote.

After-Sales Service & Warranty

We stand behind the quality of our electrofusion fittings. Our commitment doesn't end at delivery — we provide comprehensive technical support for your PE pipeline project.

Warranty

Warranty Period: 12 months from B/L date
Coverage: Manufacturing defects
Defective Product: Free replacement + freight
Claims Response: Within 24-48 hours

Technical Support

Welding Guidance: Parameters moulded on fitting
Drawing Support: 2D / 3D CAD on request
Batch Traceability: QR / barcode lookup
Response Time: Within 12 working hours

Spare Parts

Spare Fittings: Available on request
Replacement Stock: Ready within 14 days
Batch Traceability: QR / barcode lookup

Tag:

Contact Person: Miss. Lily Wu

Tel: +86 13732670405

Fax: 86-512-57805208

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Large-Diameter PE100 22.5° Electrofusion Elbow DN180 | Automatic 4.0mm Fusamatic Pin | Water PN16 / Gas 10 Bar | Sweeping Low-Angle Bends Cutting Stress & Friction in Long-Run Gas & Water Mains

Large-Diameter PE100 22.5° Electrofusion Elbow DN180 | Automatic 4.0mm Fusamatic Pin | Water PN16 / Gas 10 Bar | Sweeping Low-Angle Bends Cutting Stress & Friction in Long-Run Gas & Water Mains

PE100 electrofusion elbow DN180

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