PE100 Electrofusion Balloon Saddle | 2.5" Male Thread for Underpressure Flow-Stopping & Live-Main Drilling | 4mm Auto Pin | Water PN16 / Gas 10 Bar | 2" Brass Plug Seal on DN90-250 Gas & Water Mains

The electrofusion balloon saddle comes complete with an external 2.5" male thread intended for underpressure flow-stopping kits and suitable drilling equipment for use on live HDPE mains. The saddle is welded directly onto the pipe wall, creating a fully welded, leak-free access point for stopping flow and drilling.

Post drilling, the balloon saddle is supplied with a 2" brass plug to seal off the transition saddle, restoring a fully welded, maintenance-free connection. A red cap protects the external thread during storage and transport.

Manufactured from virgin PE100 black polyethylene with a 4mm automatic pin, rated PN16 for water and 10 bar for gas. Suitable for gas, water, mining and irrigation applications. Operating temperature range: -10°C to +40°C.

• Underpressure flow-stopping on live water and gas mains
• Live-main drilling and tapping operations (DN90–250)
• Pipeline isolation access points without shutdown
• Water utility repair and maintenance operations
• Gas network intervention and service connections
• Mining and irrigation pipeline intervention points

• 2.5" external male thread — accepts underpressure flow-stopping kits and suitable drilling equipment
• Designed for use on live HDPE mains — no pipeline shutdown required
• 2" brass plug included to seal off the transition saddle after drilling
• Red cap protects the external thread during storage and transport
• Fully welded access — no gaskets, no flanges, no future maintenance
• Manufactured using virgin PE100 black polyethylene for long-term durability
• Water PN16 / Gas 10 Bar rating (dependent on PE pipe welded)
• 4mm automatic pin — auto-detects welding parameters, prevents operator error
• Manual welding parameters moulded directly into the fitting body
• Permanently marked batch number and rising pin fusion indicators
• Individually numbered for precise batch tracking and quality control
• Barcode and QR code enables full traceability back to raw materials
• Welding barcode compliant with ISO 13950; traceability barcode compliant with ISO 12176-4
• SDR range 11–17.6 across the full size range

Note: "2.5" refers to the external male thread size in inches (BSP). All stated technical specifications depend on the PE pipe welded to and local pipeline pressure regulations. Please contact us for detailed CAD drawings.

Our electrofusion balloon saddles are designed and manufactured to meet international product standards, backed by ISO 9001 and ISO 29001 quality management system certifications. The Fusamatic range is third-party certified against the standards below.

• EN ISO 15494 — Plastics piping systems — Polyethylene (PE) for industrial applications (3rd party approved)
• EN 12201-3 — Plastics piping systems for water supply — Polyethylene (PE) — Part 3: Fittings (3rd party approved)
• EN 1555-3 — Plastics piping systems for the supply of gaseous fuels — Polyethylene (PE) — Part 3: Fittings (3rd party approved)
• ISO 4437-3 — Plastics piping systems for the supply of gaseous fuels — Polyethylene (PE) — Part 3: Fittings (3rd party approved)
• ISO 4427-3 — Plastics piping systems for water supply — Polyethylene (PE) — Part 3: Fittings (3rd party approved)
• Welding barcode compliant with ISO 13950
• Traceability barcode compliant with ISO 12176-4

Note: Regional variations may apply. Other product certificates available upon request.

We export PE electrofusion balloon saddles worldwide. Small sizes are packed in cartons on pallets; larger sizes are individually polybagged and crated for safe sea freight.

We stand behind the quality of our electrofusion fittings. Our commitment doesn't end at delivery — we provide comprehensive technical support for your PE pipeline project.

Common questions about our balloon saddle with 2.5-inch thread.